Heat Exchanger Services
Heat Exchanger Services
Petrotec specializes in comprehensive maintenance of heat exchangers used across refineries, offshore platforms, utility plants, and process facilities. Our service team executes critical refurbishment, cleaning, and testing activities with full compliance to international safety and quality standards.
Key Benefits
-
Proven multi-sector experience in heat exchanger refurbishment
-
Fully mobile teams equipped with tools, consumables, and documentation
-
Trusted by major upstream and downstream operators
-
In-house welding capabilities for exotic materials (e.g., Titanium, Super Duplex etc), supported by qualified WPS and PQR documentation.
-
Ability to scale up during shutdowns or emergency interventions
Key Capabilities
Core Scope of Services
- Inspection, cleaning, and refurbishment of Shell & Tube, Plate, Air-Cooled, and Custom Engineered Heat Exchangers.
- Bundle extraction using hydraulic pullers and lifting systems.
- High-pressure hydro jetting and chemical cleaning of bundles and condensers.
- Hydrostatic pressure testing of bundles and shell sides.
- Re-gasketing, servicing, and leak testing of Plate Heat Exchangers (PHE).
- Flange re-machining and sealing surface restoration as required.
- Fabrication or replacement of shells, bundles, and associated assemblies.
- Refurbishment of fuel gas, glycol, lube oil, LP/IP/HP coolers, conducted either on-site or at the Petrotec workshop.
Equipment & Tooling
- Hydraulic bundle pullers & extraction tools.
- Flange facing and cutting tools.
- Hydrotest pumps and jetting units.
- PHE servicing and gasket kits.
Compliance, Safety & Deliverables
All site work is carried out under Petrotec’s QHSE Management System and includes:
• Method Statements, Job Safety Analysis (JSA), and ITPs
• Tool calibration certificates and operator competency records
• Pre- and post-service reports with photographic documentation
• Alignment with customer-specific standards